China manufacturer Flange Flexible Fluid Coupling

Product Description

Product Description

Ever-power specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto drive shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vaccum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. Furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings.
The company provides a reliable guarantee for the product’s quality by advanced inspection and testing equipment: professional technical team, exquisite processing technology and strict control system. 
In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survial by quality, and development by innovation in science and technology. 
Ever-power Group is willing to work with you hand in hand and create brilliance together! 

 

As long as the relative displacement between shafts is kept within the specified tolerance, the coupling will operate the best function and a longer working life, thus it is greatly demanded in medium and minor power transmission systems drive by mothers.

SIZE

N.m

r/min

D

D1

d1

L

C

n-M

KG

90

4

4000

90

35.5

11

28

3

4-M8*50

1.7

100

10

4000

100

40

11

35.5

3

4-M10*56

2.3

112

16

4000

112

45

13

40

3

4-M10*56

2.8

125

25

4000

125

50

13

45

3

4-M12*64

4.0

140

50

4000

140

63

13

50

3

6-M12*64

5.4

160

110

4000

160

80

15

56

3

8-M12*64

8.0

180

157

3500

180

90

15

63

3

8-M12*64

10.5

200

245

3200

200

100

21

71

4

8-M20*85

16.2

224

392

2850

224

112

21

80

4

8-M20*85

21.3

250

618

2550

250

125

25

90

4

8-M24*100

31.6

280

980

2300

280

140

34

100

4

8-M24*116

44.0

315

1568

2050

315

160

41

112

4

10-M24*116

57.7

355

2450

1800

355

180

60

125

5

8-M30*150

89.5

400

3920

1600

400

200

60

125

5

10-M30*150

89.5

450

6174

1400

450

224

65

140

5

12-M30*150

145

560

9800

1150

560

250

85

160

5

14-M30*150

229

630

15680

1000

630

280

95

180

5

18-M30*150

296

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fluid coupling

Maintenance-Free Fluid Coupling Options

Yes, there are maintenance-free fluid coupling options available in the market. Advances in fluid coupling technology have led to the development of maintenance-free or low-maintenance designs that offer extended service intervals and reduced downtime.

These maintenance-free fluid couplings typically incorporate features that minimize wear and prolong the operating life of the coupling, reducing the need for regular maintenance and lubrication.

Some of the key features and technologies found in maintenance-free fluid couplings include:

  • Sealed Design: Maintenance-free fluid couplings often come with a sealed design that prevents the ingress of contaminants and dirt, reducing the risk of internal damage and wear.
  • High-Quality Materials: These couplings are constructed using high-quality materials that exhibit excellent durability and resistance to wear, ensuring a longer lifespan.
  • Lubrication-Free Operation: Certain maintenance-free fluid couplings utilize special fluid formulations that provide long-lasting lubrication, eliminating the need for frequent fluid changes or refills.
  • Robust Bearings: Maintenance-free fluid couplings are equipped with robust bearings that can withstand high loads and operate smoothly without the need for regular maintenance.
  • Advanced Monitoring Systems: Some modern fluid couplings are equipped with advanced monitoring and diagnostic systems that provide real-time data on coupling performance, enabling proactive maintenance planning and minimizing unexpected failures.

By opting for a maintenance-free fluid coupling, industries can benefit from reduced maintenance costs, improved reliability, and increased productivity. These couplings are particularly valuable in applications where access to equipment for regular maintenance is challenging or in remote locations where maintenance resources may be limited.

However, it’s essential to note that the specific maintenance requirements may vary depending on the manufacturer and the application. It is advisable to consult with the coupling manufacturer or supplier to select the most suitable maintenance-free fluid coupling based on the operating conditions and requirements of the machinery or equipment.

fluid coupling

Contribution of Fluid Coupling to the Overall Efficiency of a Mechanical System

A fluid coupling plays a crucial role in improving the overall efficiency of a mechanical system, especially in applications where smooth power transmission, soft-starting, and torque control are essential. Here’s how a fluid coupling contributes to system efficiency:

1. Smooth Power Transmission:

Fluid couplings provide a smooth and gradual transfer of power from the driving to the driven machinery. The absence of direct mechanical contact between the input and output shafts reduces shock loads and vibrations, leading to less wear and tear on the connected equipment. This smooth power transmission results in increased system efficiency and reduced downtime.

2. Soft-Start Capability:

Fluid couplings offer soft-starting functionality, which is particularly beneficial for high-inertia or heavy-load applications. During startup, the fluid coupling allows the input shaft to gradually accelerate the output shaft, preventing sudden jerks or torque spikes. Soft-starting not only protects the mechanical components but also reduces energy consumption during the starting phase, contributing to overall efficiency.

3. Torque Control:

Fluid couplings enable precise control over the torque transmitted between the driving and driven machinery. By adjusting the fill level or using variable speed couplings, the torque output can be fine-tuned to match the requirements of the application. This feature ensures optimal performance and energy efficiency, especially in systems where torque demand varies during operation.

4. Overload Protection:

In case of sudden overloads or jamming of the driven machinery, the fluid coupling acts as a torque limiter. It will slip and absorb excess torque, protecting the mechanical system from damage. This overload protection not only safeguards the equipment but also contributes to the longevity and efficiency of the entire system.

5. Heat Dissipation:

Fluid couplings can absorb and dissipate heat generated during continuous operations. This heat dissipation capability prevents the system from overheating, ensuring consistent performance and avoiding thermal damage to the machinery. By maintaining proper operating temperatures, the fluid coupling aids in improving overall efficiency.

6. Energy Savings:

With its ability to reduce shock loads and provide smooth acceleration, a fluid coupling can help save energy during starting and stopping cycles. The elimination of mechanical shocks and vibrations reduces energy losses, resulting in higher overall energy efficiency.

In summary, a fluid coupling enhances the overall efficiency of a mechanical system by providing smooth power transmission, soft-start capability, precise torque control, overload protection, heat dissipation, and energy savings. Its contributions to reduced wear and tear, energy-efficient operations, and enhanced equipment lifespan make it a valuable component in various industrial applications.

fluid coupling

Fluid Couplings and Variable Speed Control

Fluid couplings are well-suited for certain applications that require variable speed control. While fluid couplings are primarily designed for smooth power transmission and torque multiplication, they can be used in combination with other devices to achieve variable speed control.

The primary method of achieving variable speed control with a fluid coupling is by using a hydraulic coupling or a hydraulic torque converter. A hydraulic coupling is essentially a fluid coupling with an additional chamber that allows for controlled fluid flow. By adjusting the fluid flow rate, the output speed can be varied, thus providing variable speed control.

Hydraulic torque converters are similar to fluid couplings but have an additional component called a stator. The stator redirects the fluid flow in a way that enhances torque multiplication at low speeds and improves efficiency at high speeds. By altering the stator’s position, the output speed can be varied, enabling variable speed control.

Variable speed control with fluid couplings is often used in applications such as industrial machinery, mining equipment, and certain types of vehicles. It allows for smooth and efficient speed adjustments without the need for mechanical gear changes, providing flexibility in various operating conditions.

However, it’s important to note that while fluid couplings can offer some degree of variable speed control, they are not as versatile as other speed control mechanisms like variable frequency drives (VFDs) or electronic controllers. Therefore, the selection of the appropriate speed control method depends on the specific requirements and characteristics of the application.

China manufacturer Flange Flexible Fluid Coupling  China manufacturer Flange Flexible Fluid Coupling
editor by CX 2023-12-26