China factory Casting Craft Compression Fittings Male Threaded Coupling for The Conveyance of Fluids at High Pressures

Product Description

Casting Craft Compression Fittings Male Threaded Coupling for the Conveyance of Fluids at High Pressures
 

Product Description

IRRIPLAST PP compression fittings line has been designed for the conveyance of fluids at high pressures, for water conveyance, for potable water distribution and applications in the thermo-hydraulic sector. This product line is accordance with the most severe international standards in terms of mechanical properties and alimentary compatibilities.

Part

Material

Body(A)

Heterophasic block polypropylene co-polymer(PP-B) of exceptional mechanical properties even at high temperature.

Blocking bush(D)

Polypropylene

Nut(B)

Polypropylene with dye master of high stability to UV rays andsolidity to heat( S grade according to standard DIN54004)

Clinching ring(C)

Polyacetal resin(POM)with high mechanical resistance And hardness

O Ring gasket(E)

Special elastomeric acrylonitrile rubber(EPDM) for alimentary use

Description Code SIZE Weight (g/pc) pcs/ carton
Female thread coupling A1003 20*1/2 31 600
20*3/4 32 560
20*1 37 460
25*1/2 47 375
25*3/4 49 360
25*1 53 330
32*1/2 76 240
32*3/4 77 220
32*1 79 210
32*11/4″ 86 192
40*1 109 192
40*11/4 112 130
40*11/2″ 125 120
50*1″ 185 80
50*11/4 193 80
50*11/2″ 200 80
50*2″ 206 80
63*11/4 294 48
63*11/2 304 48
63*2 305 42
75*2″ 481 27
75*21/2″ 496 24
75*3″ 560 24
90*21/2″ 720 14
90*3″ 775 14
90*4″ 848 14
110*3″ 1254 8
110*4″ 1264 8

 

FEATURES

1. Light weight, easy to load and unload
2. Good chemicals and drugs resistance
3. Small resistance to fluidity
4. Strong mechanical strength
5. Good electrical insulation
6. Water quality unaffected
7. Simple installation

APPLICATION

1. Structure Engineering
2. Water supply system
3. for Agriculture Irrigation

 

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Company Profile

OTHER DETAIL SERVICES FOR YOU
1.Any inquiries will be replied within 24 hours.
2.Professional manufacturer.
3.OEM is available.
4.High quality, standard designs,reasonable&competitive price,fast lead time.
5.Faster delivery: Sample will be prepared in 2-3 days.
6.Shipping: We have strong cooperation with DHL,TNT,UPS,MSK,China Shipping,etc.

FAQ

1.What is your MOQ?
Our MOQ is usually 5 CTNS for size from 20-50mm.

2.What is your delievery time?
The time of delievery is around 30-45days.

3.What is your payment terms?
We accept 30% T/T in advance,70% before shipment .or 100% L/C.

4.What is the shipping port?
We ship the goods to HangZhou or ZheJiang port.

5.What is the address of your company?
Our company is located in the HangZhou, HangZhou ZHangZhoug Province,China.You are welcomed to visit our factory.

6.How about the samples?
we could send you the samples for free, and you need to pay the courier fee.
If there are too much samples, then you also need to undertake the sample fee.

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fluid coupling

Factors Influencing the Thermal Performance of a Fluid Coupling

The thermal performance of a fluid coupling, specifically its ability to dissipate heat and maintain operating temperatures within acceptable limits, is influenced by several factors:

  • Power Rating: The power rating of the fluid coupling, which indicates its capacity to handle a specific amount of power, affects its thermal performance. Higher power ratings generally result in higher heat generation, so it’s essential to choose a fluid coupling with an adequate power rating for the application.
  • Operating Speed: The operating speed of the fluid coupling is a critical factor. Higher speeds can lead to increased heat generation due to friction and viscous losses. It’s essential to consider the operating speed to ensure the fluid coupling can handle the heat produced at the given speed.
  • Ambient Temperature: The ambient temperature of the environment in which the fluid coupling operates also plays a role in its thermal performance. Higher ambient temperatures can impact the cooling efficiency and may lead to increased operating temperatures.
  • Load Variation: Applications with varying loads can experience changes in heat generation. Fluid couplings used in such systems must be capable of handling the thermal effects of load fluctuations without exceeding temperature limits.
  • Cooling Method: The cooling method employed in the fluid coupling design significantly affects its thermal performance. Some fluid couplings use natural convection for cooling, while others incorporate forced cooling methods such as internal or external cooling circuits. The cooling system’s efficiency directly impacts the ability to dissipate heat effectively.
  • Fluid Properties: The properties of the fluid inside the coupling, such as viscosity and heat capacity, influence thermal performance. The choice of fluid can affect the amount of heat generated and the efficiency of heat dissipation.
  • Operating Time: The duration of operation also affects the thermal behavior of the fluid coupling. Continuous operation or extended duty cycles may lead to higher operating temperatures, requiring careful consideration during selection.
  • Proper Maintenance: Regular maintenance, including lubricant inspection and replacement, is crucial for optimal thermal performance. Contaminated or degraded fluid can impact the heat transfer characteristics of the coupling.

It’s essential to consider these factors when selecting a fluid coupling to ensure that it can effectively manage heat generation and maintain safe operating temperatures in the specific application.

fluid coupling

Contribution of Fluid Coupling to the Overall Efficiency of a Mechanical System

A fluid coupling plays a crucial role in improving the overall efficiency of a mechanical system, especially in applications where smooth power transmission, soft-starting, and torque control are essential. Here’s how a fluid coupling contributes to system efficiency:

1. Smooth Power Transmission:

Fluid couplings provide a smooth and gradual transfer of power from the driving to the driven machinery. The absence of direct mechanical contact between the input and output shafts reduces shock loads and vibrations, leading to less wear and tear on the connected equipment. This smooth power transmission results in increased system efficiency and reduced downtime.

2. Soft-Start Capability:

Fluid couplings offer soft-starting functionality, which is particularly beneficial for high-inertia or heavy-load applications. During startup, the fluid coupling allows the input shaft to gradually accelerate the output shaft, preventing sudden jerks or torque spikes. Soft-starting not only protects the mechanical components but also reduces energy consumption during the starting phase, contributing to overall efficiency.

3. Torque Control:

Fluid couplings enable precise control over the torque transmitted between the driving and driven machinery. By adjusting the fill level or using variable speed couplings, the torque output can be fine-tuned to match the requirements of the application. This feature ensures optimal performance and energy efficiency, especially in systems where torque demand varies during operation.

4. Overload Protection:

In case of sudden overloads or jamming of the driven machinery, the fluid coupling acts as a torque limiter. It will slip and absorb excess torque, protecting the mechanical system from damage. This overload protection not only safeguards the equipment but also contributes to the longevity and efficiency of the entire system.

5. Heat Dissipation:

Fluid couplings can absorb and dissipate heat generated during continuous operations. This heat dissipation capability prevents the system from overheating, ensuring consistent performance and avoiding thermal damage to the machinery. By maintaining proper operating temperatures, the fluid coupling aids in improving overall efficiency.

6. Energy Savings:

With its ability to reduce shock loads and provide smooth acceleration, a fluid coupling can help save energy during starting and stopping cycles. The elimination of mechanical shocks and vibrations reduces energy losses, resulting in higher overall energy efficiency.

In summary, a fluid coupling enhances the overall efficiency of a mechanical system by providing smooth power transmission, soft-start capability, precise torque control, overload protection, heat dissipation, and energy savings. Its contributions to reduced wear and tear, energy-efficient operations, and enhanced equipment lifespan make it a valuable component in various industrial applications.

fluid coupling

Comparison: Fluid Coupling vs. Torque Converter

Fluid couplings and torque converters are both hydrodynamic devices used in automotive and industrial applications to transmit power between an engine and a driven load. While they share some similarities, they also have distinct differences:

  • Function: The primary function of both fluid couplings and torque converters is to transmit rotational power from the engine to the transmission or driven load. They allow for smooth power transmission and provide a degree of isolation between the engine and the load.
  • Construction: Both devices consist of an impeller, a turbine, and a housing filled with hydraulic fluid (usually oil). The impeller is connected to the engine’s crankshaft, the turbine to the transmission/input shaft, and the housing is shared between the two.
  • Torque Transmission: In a fluid coupling, the power is transmitted purely through hydrodynamic principles. The impeller accelerates the fluid, which then drives the turbine. However, there is no torque multiplication, and the output speed is always slightly less than the input speed. On the other hand, a torque converter can provide torque multiplication due to its stator, which redirects the fluid flow and increases the torque transmitted to the turbine.
  • Lock-up Clutch: Some torque converters have a lock-up clutch that can mechanically connect the impeller and the turbine at higher speeds. This effectively eliminates the slip between the two elements and increases overall efficiency, similar to the operation of a fluid coupling at higher speeds.
  • Automotive Use: Torque converters are commonly used in automatic transmissions in vehicles, while fluid couplings were more prevalent in older manual transmissions. However, modern manual transmissions generally use clutch systems instead of fluid couplings.
  • Efficiency: Fluid couplings are generally more efficient than torque converters, especially at higher speeds. Torque converters can experience efficiency losses due to fluid slippage and the operation of the stator.
  • Applications: Fluid couplings find applications in various industrial machinery, such as conveyors, pumps, and crushers, where the priority is smooth power transmission and overload protection. Torque converters are primarily used in vehicles, offering the benefit of automatic gear shifting and torque multiplication during acceleration.

Overall, both fluid couplings and torque converters play essential roles in power transmission, but their specific design and application characteristics determine their suitability for different use cases.

China factory Casting Craft Compression Fittings Male Threaded Coupling for The Conveyance of Fluids at High Pressures  China factory Casting Craft Compression Fittings Male Threaded Coupling for The Conveyance of Fluids at High Pressures
editor by CX 2024-04-25